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A melt blending process was used to prepare poly(lactic acid) (PLA)/metallocene catalyzed polyethylene octene copolymer (POE) blends in order to toughen PLA. A commercialized ethylene-glycidyl methacrylate copolymer (EGMA) was applied as a compatibilizer to improve the dispersion and interaction of dispersed POE to the PLA matrix. The results showed that chemical interaction seems to be the driving force for reinforcing the compatibility between PLA and POE, and also the dispersion of POE into the PLA matrix domain. With the incorporation of 10 phr EGMA in the blends, POE was well-dispersed at a sub-micrometer scale within the PLA matrix, indicating better interfacial compatibility between PLA and POE. The impact strength test revealed that POE could significantly toughen PLA containing EGMA in the blends, up to no-break level regarding unnotched Izod impact strength at 10 phr EGMA content. With the increase of EGMA content, the blends showed lower tensile strength, but higher elongation at break due to the elastomeric characteristics of EGMA. When 10 phr of the EGMA was incorporated into the blends, its elongation at break reached 54.5%, 10.7 times that of neat PLA at 5.1%. The melt viscosity of compatibilized blends containing 10 phr EGMA increased by more than 50% in comparison with the non-compatibilized blend, which implied a good interfacial interaction between the PLA and POE interface.

Reactive compatibilization of poly(lactic acid)/polyethylene octene copolymer blends with ethylene-glycidyl methacrylate copolymer