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Exfoliated organo-montmorillonite (O-Mt) layers were successfully encapsulated in a terpolymer microsphere (PAAA) of acrylamide (AM)/acrylic acid (AA)/2-acrylamido-2-methylpropanesulfonic acid (AMPS) via  in situ  inverse suspension polymerization, with the aid of the organic modification by cetyltrimethylammonium bromide (CTAB) and sodium lauryl sulfonate (SLS). The chemical structure and properties of the Mt were characterized by Fourier transform infrared (FTIR), X-ray diffraction (XRD) and thermogravimetric analysis (TGA), which showed that SLS molecules successfully intercalated Mt interlayers and enhanced the thermostability of Mt. The microsphere morphologies of the polymer and its nanocomposites were detected by scanning electron microscopy (SEM). The results of X-ray diffraction (XRD) and transmission electron microscopy (TEM) confirmed that the exfoliated O-Mt dispersed in the polymer matrix. The introduction of well-dispersed O-Mt layers significantly enhanced the comprehensive performance of these microspheres, including thermostability and plugging properties. The  T  max  of PAAA/1.5 wt.% O-Mt nanocomposite is increased by 46°C compared to the pure terpolymer. The plugging rate of PAAA/2.0 wt.% O-Mt reached up to 85.8%. Therefore, these selected nanocomposite microspheres can provide an effective plugging in the high-permeability layers.

Encapsulation of anion-cation organo-montmorillonite in terpolymer microsphere: structure, morphology, and properties