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A test program designed and carried out to mimic the repeated impact of the bow section of fast-moving small boats on the ocean surface provided some unique observations in terms of failure mode transition. Damage progression and modes of failure were evaluated for two types of sandwich composites with comparable global strength and stiffness but different foam density and facesheet strength. Testing was performed on flat rectangular specimens that contained symmetric semi-elliptical edge flaws produced near the end of the specimen held by the rotating cam. Type 1 specimens (softer core/stronger facesheet) consistently failed by interface and through-the-thickness core shear, independent of the flaw size. In contrast, a gradual decrease in flaw size in Type 2 specimens (denser core/weaker facesheet) produced a striking transition in the mode of failure from local buckling in the vicinity of the flaw site along with exponentially increasing lifetime, to interface shear failure at the free end accompanied by a dramatic drop in lifetime. The lifetime of Type 2 specimens was more than two orders of magnitude greater than that of Type 1 specimens.

Shift in failure modes in foam core sandwich composites subject to repeated slamming on water