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Phenol-formaldehyde (PF) resols were prepared with different proportions of phenol replaced with softwood bark pyrolysis oils under varying formaldehyde to phenolics molar ratios and sodium hydroxide contents. Propylene carbonate (PC) was added to these adhesives to improve the cure of resins. The cure behavior was characterized by differential scanning calorimetry (DSC). Cure kinetics and amount of cure of the experimental resin were improved by adding PC to the resins. Low amounts of PC were used (less than 1.5% of PC on a resin solid basis) to avoid premature gelling of the adhesives. Results obtained by DSC suggested that PC catalyzed the resin cure reaction and also participated in resin cross-linking reactions. Low percentages of PC, 0.5 and 1% on a resin solid basis, were added to the experimental resins for bonding strandboards. These addition levels did not significantly improve mechanical properties of strandboards. It is concluded that a PC addition level of more than 1% by wt (on a resin solid basis) should be used to modify the mechanical properties of panels bonded with pyrolysis oil-PF resins.

Softwood Bark Pyrolysis Oil-PF Resols. Part 3. Use of Propylene Carbonate as Resin Cure Accelerator