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One of the most important trends for advanced diesel engines is downsizing, i.e., higher power density, which means more fuel is burned in a shorter period. In order to achieve rapid combustion for a high-power density diesel engine, the effects of bowl shape, diameter-to-depth ratio of bowl, and arrangement of nozzle holes on combustion and performance were investigated by CFD simulation. The effects of four bowl shapes, two of which were double-layer split bowls (DLSBs), as well as four diameter-to-depth ratios and three arrangements of nozzle holes were numerically assessed. The results show that the DLSB with a shallow dish-like structure yielded a remarkable effect of swirling flow by fuel splitting into upper- and lower-layer zones, which improved fuel–air mixing, shortened combustion duration, thus, resulting in high combustion efficiency and power density. Moreover, with the increase in diameter-to-depth ratio of the B type DLSB, the turbulent kinetic energy and the peak of pressure and heat release rate increased, further increasing power density. Finally, when the DLSB with a diameter-to-depth ratio of 2.0 is coupled with the staggered double-layer arrangement of nozzle holes, the in-cylinder mixtures became more uniform at both the circumferential and radial directions, and the combustion was considerably accelerated, achieving an optimum specific power of 122.6 kW·L −1 . Meanwhile, there was a slight decrement for peak pressure and NOx emission, and smoke decreased by 49.1%, which revealed substantial improvement in reduction in mechanical load and emissions.

A numerical study on the effects of bowl and nozzle geometry on performances of an engine fueled with diesel or bio-diesel fuels