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Carbon nanotubes were introduced into insulating polystyrene (PS) and poly(methyl methacrylate) (PMMA) by means of a latex-based technique. A systematic study of the effect of the polydispersity index, more particularly the presence of different amounts of low molar mass polymer, on the final composite conductivity was performed. Six latexes with varying molecular weight distributions were prepared by means of conventional free radical emulsion polymerization in the presence of different amounts of chain transfer agent, namely  n- dodecyl mercaptan. Composites were prepared with both multi-walled carbon nanotubes (MWCNTs) and single-walled carbon nanotubes (SWCNTs). Shifts in the percolation threshold from 0.9 to 0.6 wt% for MWCNTs and from 0.7 to 0.4 wt% for SWCNTs were observed for PS matrix material, whereas for PMMA matrix material the percolation thresholds shifted from 0.6 to 0.3 wt% for MWCNTs and 0.35 to 0.2 wt% for SWCNTs upon increasing the amount of low molecular weight polymer in the polymer matrix.

Influence of the molecular weight distribution on the percolation threshold of carbon nanotube – polystyrene composites