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This paper discusses the development of a one-dimensional mathematical model to describe the heat and mass transfer during the hot-compression of medium density fibreboard (MDF) composite panels. Five primary variables were considered during the model development: air content, water vapour content, bound water content, and temperature within the mat, and the extent of the cure of the adhesive system, characterized by the cure index. Different heat and mass transfer processes were identified for the transport of the heat and the moisture phases. The heat was transported by conduction and convection due to a temperature gradient, and the exothermic energy released by the curing of the urea formaldehyde resin, while the water phases were transported by bulk flow and diffusion due to total pressure and concentration gradients. The resulting differential-algebraic equation system was solved by the finite difference method. The mathematical model predicted temperature, moisture content, partial vapour pressures, and extent of adhesive cure within the mat structure under a typical hot-compression process. The model results allow a better understanding of the interacting mechanisms involved in a complex production process. The model can also assist to optimize the hot-pressing parameters for improved quality of MDF panel products, while reducing pressing time.

Modelling the Heat and Mass Transfer during Hot Pressing of Medium Density Fibreboard