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The paper presents the problems regarding bolted flange connections with gaskets used in chemical, petrochemical and energy industry. The aim of the research is to present state of knowledge regarding pipelines and apparatus in industrial installations and rules and regulations regarding flange connections tightness. Additionally a calculation example regarding flange connection according to ASME VIII DIV 1 requirement and then detailed Finite Element Analysis presented; impact of nonlinear material properties (gasket loading unloading curves) on the connection tightness for complex loading programme is shown. It is finally concluded that in addition to usual design calculations more precise calculation is needed to fully verify behaviour of sealed connection at complex extreme variable loadings. Material aspect is very important at designing, testing, service and maintenance; taking it into consideration may avoid many problems related to safe exploitation

Tightness and Material Aspects of Bolted Flange Connections With Gaskets of Nonlinear Properties Exposed to Variable Loads