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We report on improved gain and spectral control in co-extruded all-polymer multilayer distributed feedback (DFB) lasers achieved by folding and deliberate modification of the center "defect" layer. Because DFB laser gain is greater at spectral defects inside the reflection band than at the band edges, manipulation of structural defects can be used to alter spectral defects and thereby tune the output wavelength and improve laser efficiency. By experimentally terracing the layer that becomes the center of the fold, we tuned the lasing wavelength across the reflection stop-band (∼25 nm) in controllable, discrete steps. The increased density of states associated with the defect resulted in a lower lasing threshold and, typically, a 3- to 6-fold increase in lasing efficiency over non-folded samples.

Folding flexible co-extruded all-polymer multilayer distributed feedback films to control lasing