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In light-emitting diode (LED) applications, it is becoming a big issue that how to optimize light intensity distribution curve (LIDC) and design corresponding optical component to achieve uniform illumination when distance-height ratio (DHR) is given. A new reversing design method is proposed to solve this problem, including design and optimization of LIDC to achieve high uniform illumination and a new algorithm of freeform lens to generate the required LIDC by LED light source. According to this method, two new LED modules integrated with freeform lenses are successfully designed for slim direct-lit LED backlighting with thickness of 10mm, and uniformities of illuminance increase from 0.446 to 0.915 and from 0.155 to 0.887 when DHRs are 2 and 3 respectively. Moreover, the number of new LED modules dramatically decreases to 1/9 of the traditional LED modules while achieving similar uniform illumination in backlighting. Therefore, this new method provides a practical and simple way for optical design of LED uniform illumination when DHR is much larger than 1.

New reversing design method for LED uniform illumination