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The design of noble-metal-free catalysts for oxygen reduction reaction (ORR) is very important to the commercialization of fuel cells. Here, we use a Co-modified montmorillonite (Co-MMT) as a flat template to prepare Co- and N-doped nanocarbon ORR catalysts derived from carbonization of polyaniline at controlled temperatures. The use of flat template can hinder the agglomeration of polyaniline during pyrolysis process and optimize the N-rich active site density on the surface. The addition of transition metal Co in the flat MMT template can largely promote the formation of Co–N sites in prepared catalyst, facilitating the effective improvement of catalytic activity towards the ORR with a direct four-electron transfer pathway. The excellent ORR activity may be mainly attributed to high contents of graphitic N, pyridinic-N, and Co-N configurations. This study opens a new way to rationally design cheap and active ORR catalysts by using simple flat compound as a direct template.   Electronic supplementary material  The online version of this article (doi:10.1186/s11671-016-1804-z) contains supplementary material, which is available to authorized users.

The Oxygen Reduction Electrocatalytic Activity of Cobalt and Nitrogen Co-doped Carbon Nanocatalyst Synthesized by a Flat Template