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The purpose of this work is to use recycled aggregate of ceramics roofing tiles for low cost pavement layers, based on laboratory studies. The heavy-clay ceramic industry generates wastes, originated from the calcination stage, that are considered as residues which demand resources for its deposition. However they are high energy content materials which can be useful. The generation of these residues in the cities of Monte Carmelo and Ituiutaba, in the State of Minas Gerais indicated that its recycling is valid. For instance, in the city of Monte Carmelo, it is generated such a large amount of residues that it should be enough to execute about 10,8 km of base course of pavement; moreover if 40% of soil is mixed 32 km pavement per year can be produced. For this study, approximately 10 metric tones of these residues had been crushed to produce the recycled aggregate from roofing tile. The aggregates produced had been characterized by physical and mechanical tests. They were also submitted to the tests used for aggregates for pavement, such as the traditional methodology, methodology MCT (tropical compacted miniature), shear strength, resilient module, permanent deformation, and other tests called quality rates. These residues comply with the main requirements of the traditional methodology, however it is necessary to point out that the material breaks with the application of energy for compaction and under the tensions during the mechanical tests, it also presents high resilience, or great resilient deformations, which will lead to the loss of the supporting capacity of the pavement due to fatigue. An appropriate methodology was developed for the porous aggregate absorption measurement, including its fraction, in the saturated dry surface state. As the known methods for absorption are not applicable, this methodology with improvements can be proposed as standard test. A new method to optimize the compacted volume of the mixture was studied, based on the porosity of the granular material, as an alternative to the traditional method of the grain sized stabilization, which is not adequate for this purpose. The mixtures produced with lateritics soils were evaluated after the compacting, they have not presented the broken grains. These mixtures performed very well with significant increase in the value of the resilience module, up to 288% above of the module of the aggregate. The results of the laboratory indicate that it is possible to use these residues in mixtures with laterític soil, for layers of low cost pavements.

Avaliação de resíduos da fabricação de telhas cerâmicas para seu emprego em camadas de pavimento de baixo custo.