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Serial mechanisms have been widely used in industrial applications, on the other hand some studies related to advantages of parallel kinematics and its benefits have been developed in the last decades. Stiffness, accuracy, high natural frequencies and velocities are some characteristics that this kind of kinematic architecture attribute to some industrial machines specially used in “pick and place” operations. However, it remains relevant to study the functionality that parallel mechanisms could offer in other kind of applications such as milling. In order to achieve this, it is important to evaluate and explore the capabilities and performance characteristics when precision and stiffness are involved. A milling machine with parallel architecture prototype has been designed and constructed in previous works. The tool positioning is characterized by redundant actuation. The present work aims to evaluate the static error of the tool positioning mechanism by experimental procedures, in order to quantify the tool displacements under some established loads and to elaborate an experimental map for static error in different mechanism configurations. On the other hand, it is intended to adapt a simplified numerical model that could predict the stiffness behavior along the workspace including the effect of flexible linear actuators. For this purpose, a finite element method script was developed to solve all the structure displacements. In addition, it was proposed an alternative control implementation that works through an open source CNC software and its appropriate kinematic conversion for the mechanism characteristics and the generation of G Code scripts. Finally, some trajectories were planned in order to evaluate accuracy and repeatability in two proposed paths besides some other free operations.

Avaliação do erro estático da ferramenta de uma máquina fresadora com arquitetura paralela.