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This work evaluates the effectiveness of nanoscale particulates in producing non-Einstein-like responses in polymer matrices, to reduce their negative effects in low shear rate processing. This is of value to material processing applications which encompass extrusion, flow into cold mold, and generalized processing of nanocomposites. Through control and understanding of the structure processing relationships entailed through nanoscale additive materials, we begin to manage dispersion characteristics for more reliable and defect-free product development. In pursuit of identifying system characteristics that produce non-Einstein-like responses we isolate and characterize homogenous fractions of single-walled carbon nanotubes (SWNTs) with singular lengths. This enables the definition of a well-defined nanoscale particulate phase, within the polymer matrices. The effect of nanotube length and weight fraction on the polyisobutylene (PIB) matrices was evaluated with thermal and rheological testing. Our findings show that the viscosity of the produced nanocomposite systems has a length dependence and does not demonstrate the expected monotonous increases in the viscosity with an increase in weight fraction of nanotube additive within the matrix, demonstrating a non-Einstein-like viscosity response. Furthermore, we demonstrate length dependent crystallization in the studied systems, as an intermediate length nanotube initiates crystallization of polyisobutylene (PIB) affecting viscosity and mechanical properties.

Viscosity and Morphology Modification of Length Sorted Single-Walled Carbon Nanotubes in PIB Matrices