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We demonstrate exceptional wetting-resistant surfaces capable of repelling low surface tension, non-Newtonian, and highly viscoelastic liquids. Theoretical analysis and experimental result confirm that a higher level of multiscale roughness topography composed of at least three structural length scales, ranging from nanometer to supermicron sizes, is crucial for the reduction of liquid-solid adhesion hysteresis. With Cassie-Baxter nonwetting state satisfied at all roughness length scales, the surface has been proven to effectively repel even highly adhesive liquid. Practically, this high-level hierarchical structure can be achieved through fractal-like structures of silica aggregates induced by siloxane oligomer interparticle bridges. The induced aggregation and surface functionalization of the silica particles can be performed simultaneously within a single reaction step, by utilizing trifunctional fluoroalkylsilane precursors that largely form a disordered fluoroalkylsiloxane grafting layer under the presence of sufficient native moisture preadsorbed at the silica surface. Spray-coating deposition of a particle surface layer on a precoated primer layer ensures facile processability and scalability of the fabrication method. The resulting low-surface-energy multiscale roughness exhibits outstanding liquid repellent properties, generating equivalent lotus effect for highly viscous and adhesive natural latex concentrate, with apparent contact angles greater than 160°, and very small roll-off angles of less than 3°.

Extreme Wetting-Resistant Multiscale Nano-/Microstructured Surfaces for Viscoelastic Liquid Repellence