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Carbon black suspensions exhibit complex, shear-dependent macroscopic properties that are a consequence of the state of the suspension microstructure. In this work, the shear-induced microstructure of a model, reversible suspension of conductive carbon black in propylene carbonate is measured using simultaneous steady shear rheology and small angle neutron scattering. These experiments provide microstructural evidence for a bifurcation in the rheological properties. We show that the demarcation line for this bifurcation is the inverse Bingham number, Bi−1, which relates the magnitude of the stress response to an applied shear rate to the yield stress of the presheared suspension. At high shear rates where Bi−1 > 1, the suspension flows homogeneously and exhibits a thixotropic response that arises due to the self-similar breakdown of agglomerates with increasing shear rate. Conversely, at low shear rates where Bi−1   1, the suspension flows homogeneously and exhibits a thixotropic response that arises due to the self-similar breakdown of agglomerates with increasing shear rate. Conversely, at low shear rates where Bi−1 < 1, the applied shear drives the densification and growth of these agglomerates. This densi...

Structure-property relationships of sheared carbon black suspensions determined by simultaneous rheological and neutron scattering measurements