English (United Kingdom)

https://curated-unify.zendy.io/wp-json/zendy-region/v1/featured_content/oa?rat=en

https://curated-unify.zendy.io/wp-json/zendy-region/v1/highlighted_journal/

Zendy Open

Presents the pdf analysis as premium feature

PDF Analysis

Insights

Presents the summarisation as premium feature

Summarisation

Presents the keyphrase highlighting as premium feature

Keyphrase Highlighting

Presents the zaia usage as premium feature

ZAIA

Zendy Tools

Zendy Plus

Presents the access of premium content as premium feature

Premium Content

Surface errors due to force induced tool and workpiece deflections are one of the major errors in multi-axis machining of parts especially with thin walled structures. Dominant approaches to reduce these surface errors are re-machining the part, feed scheduling and tool path modification. These methods are time consuming and computationally costly and they rely on experimental data which is used in cutting force and deflection predictions. The present paper introduces a pure geometrical approach to reduce surface errors drastically by minimizing the engagement lengths of flutes’ cutting edges when a point on the flute’s cutting edge is in contact with the design surface. The total engagement length of the flutes’ cutting edges when one of them generates a contact point on the workpiece surface is formulated and considered as the minimization objective function of an optimization problem. Tilt and lead angles, which define the tool orientation, are the design variables of the optimization problem subjected to constraints based on the geometrical requirements of the ball end milling process. The optimization problem uses the nominal tool path to generate an optimal tool path with adjusted

Minimizing Flute Engagement to Adjust Tool Orientation for Reducing Surface Errors in Five-Axis Ball End Milling Operations