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In order to track and grasp the operation situations of the gearboxes, the vertical vibration signals of three different gear fault states, normal, worn and broken teeth, are collected via a gearbox vibration experiment. An online diagnosis and performance evaluation model with hidden Markov model (HMM) and fuzzy comprehensive evaluation is proposed. To address the limitation of maximum membership principle in the case of equal membership or the membership is very close to each other, a closeness evaluation strategy is proposed by defining the likelihood ratio of HMM as a similarity and selecting an combined membership function of the semi-trapezoidal and intermediate-ridge distribution. Results show that the online diagnosis has achieved a good performance with the similarity strategy. Compared with the evaluation strategy of the maximum membership principle, the proposed gearbox performance model with the closeness evaluation strategy is more accurately distinguished from the evaluation results of the broken teeth state and the worn state, especially for the case of the equal membership.

A Fuzzy Performance Evaluation Model for a Gearbox System Using Hidden Markov Model