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This paper proposes a nonlinear electromagnetic-thermal-velocity coupling model to study the insulation performance of converter transformer, in which the saddle-like electric-stress dependence is considered under compound alternating current-direct current (AC-DC) voltage situation. Firstly, the conductance of transformer oil and oil-immersed pressboard have been measured through constructed three-electrode experimental system. An interesting electric-stress characteristic, which is saddle-like electric-stress dependence is obtained and counted in the thermal-insulation analysis in the proposed model. Then, the high-order harmonics of compound AC-DC voltage have been considered in the built electromagnetic-thermal-velocity coupling model. Additionally, the impact of non-uniform temperature result has been mapped to the electric field domain through interpolation method, due to different meshes between the flow-thermal and electric fields in accordance with distinct computational characteristics. Finally, the performance of nonlinear thermal-electric coupling properties, including saddle-like electric-stress dependence, have been considered in the proposed coupling model. Results determine that saddle-like thermal-electric dependent properties would considerably change insulation capability, compared with results from the traditional method. Even intensity field of some sampling points could jump more than 1.6 kV/mm. Therefore, it is essential to evaluate the insulation design by practical saddle-like electric-dependent properties.

Research on the Thermal-Electric Coupling Behavior Under Compound AC-DC Voltage Within Saddle-Like Electric-Stress Dependence