Improving rolling bearing online fault diagnostic performance based on multi-dimensional characteristics

As the main cause of failure and damage to rotating machinery, rolling bearing failure can result in huge economic losses. As the rolling bearing vibration signal is nonlinear and has non-stationary characteristics, the health status information distributed in the rolling bearing vibration signal is complex. Using common time-domain or frequency-domain approaches cannot easily enable an accurate assessment of rolling bearing health. In this paper, a novel rolling bearing fault diagnostic method based on multi-dimensional characteristics was developed to meet the requirements for accurate diagnosis of different fault types and severities with real-time computational performance. First, a multi-dimensional feature extraction algorithm based on entropy characteristics, Holder coefficient characteristics and improved generalized fractal box-counting dimension characteristics was performed to extract the health status feature vectors from the bearing vibration signals. Second, a grey relation algorithm was employed to achieve bearing fault pattern recognition intelligently using the extracted multi-dimensional feature vector. This experimental study has illustrated that the proposed method can effectively recognize different fault types and severities after integration of the improved fractal box-counting dimension into the multi-dimensional characteristics, in comparison with existing pattern recognition methods.