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heet metal parts are widespread used in the assembly of product such as automotive and airframes bodies. This paper presents how Dimensional Engineering (DE) process and the simulation-based tolerance analysis used in the development process of the assembly tolerance analysis. Focusing on the sheet metal component, which should be treated as non-rigid part, compliant assembly analyzing is adopted in the simulation process. Deviations of the components due to the tolerance between pin locator and hole and the locator layout scheme are defined as the key point characteristics (KPCs) during the optimization process. Inspection data incorporated close-loop optimizing approaches is applied to the final deviation estimation in simulation. Dimensional engineering software solution, 3DCS, is used as the analyzing tool in the case study

Tolerance Optimization Considerations Applied to the Sheet Metal Compliant Assembly