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In this article, two kinds of carbon/glass fiber hybrid rod with the sandwich structures were designed and developed through the pultrusion technology, including the fiber random hybrid (RH) mode with multi-layer sandwich structure and fiber core-shell hybrid (CH) mode with single-layer sandwich structure. The hybrid sandwich-structure plates were prepared from the rod and immersed in bending loading, temperature alternating and sustained water immersion as long as 360 days. The effect of fiber hybrid mode/sandwich structure on the degradation mechanism of mechanical properties was revealed through the digital image correlation and thermogravimetric analysis. Through the fiber hybrid design, the strength improvement percentages of RH plates with multi-layer sandwich structure were up to ∼50% (tensile strength), 30 ∼ 40% (flexural strength) and 18% (in-plane shear strength) compared to CH plates with single-layer sandwich structure. Higher bending loading level brought about the decrease of flexural strength and in-plane shear strength close to 18% and 19%, respectively. During the immersion, microcracks or microvoids formed and expanded in the resin tensile area under the bending loading and water diffusion, leading to the uncoordinated stress concentration for single-layer sandwich-structure CH plate. By uniformly dispersing carbon fibers into glass fibers, the uneven interface stress concentration can be effectively alleviated for multi-layer sandwich-structure RH plates. The comparison of mechanical properties with the others’ work showed the interface shear strength was more sensitive to the bending loading and immersion temperature. The long-term life prediction showed the maximum increase percentages of mechanical properties of multi-layer sandwich structure were 435.4% (tensile strength) and 149.2% (flexural strength) and 110.7–114.2% (shear strength) compared to the single-layer sandwich structure.

mechanics of advanced materials and structures

Mechanical properties of carbon/glass fiber reinforced polymer plates with sandwich structure exposed to freezing-thawing environment: Effects of water immersion, bending loading and fiber hybrid mode