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For Multi-Walled Carbon Nanotubes (MWCNTs), high quality, purity, and low cost are very desirable. Therefore, in this reported research work, qualitative and pure MWCNTs were synthesized using a cheap and affordable carbon source-xylenes (a mixture of isomers) by the Aerosol Chemical Vapor Deposition Method (A-CVD). The high quality, purity, and homogeneity of the synthesized material have been verified by Raman spectroscopy, EDX, XRD, and SEM results. In the present study, Polystyrene/xMWCNT, Polyvinyl acetate/xMWCNT, and Polyvinyl alcohol/xMWCNT composites with different MWCNT contents of ( x  = 1, 2, 4, 8, and 16) wt% were prepared by an optimized technique for irreversible dispersion of MWCNTs inside polymers, which was developed by our research group. SEM analysis results revealed that the MWCNTs are well incorporated inside all three polymer matrices, and a highly dispersed distribution of MWCNTs has been obtained inside all three matrices due to this technique. Also, the electrical conductivity of the prepared composites was measured, and the prepared nanocomposites show high electrical conductivity for all concentrations of MWCNTs. Based on the maximum dispersion of MWCNTs inside the PS polymer matrix, the highest electrical conductivity is observed for this composite, which once more proves that the dispersion technique as well as the nature of the polymer play an important role in the preparation of highly electroconductive nanocomposites (1%-0.136 S/m; 2%-1.053 S/m; 4%-5.376 S/m; 8%-71.48 S/m; 16%-933.71 S/m). Comparison of electrical conductivity results of these composites with literature results demonstrates the advantages of this technique in substitution of the another dispersion methods. The nanocomposites prepared by our research group also show a sensor effect (change of resistivity) under different gases (methane, propane, carbon monoxide). It is interesting that, for analyzed gases, the resistivity of some nanocomposites increased, whereas for others it decreased. This effect can be explained by the different nature of the adsorption interaction between the analyzed gas and the polymer composite, and this depends on the chemical composition and properties of both gases and polymer matrices.

Synthesis of MWCNTs from xylenes for fabrication of highly electrically conductive and gas-sensitive polymer composites