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Machining with the textured cutting tool is an emerging sustainable method to improve the cutting performance of the tool. In this work, an attempt has been made to improve the cutting performance of HSS cutting tool by fabricating the protruded surface textures on the rake surface of HSS cutting tool. A triangular-shape protruded textures were fabricated on HSS cutting tool by radium masking followed by chemical etching process (CEP). Protruded textured (PT) cutting tools are used in the dry machining of aluminium 6063 alloy, and these tools were compared with the cutting performance of non-textured (NT) cutting tool. Experimental results showed that protruded textured (PT) tool has significantly impact on reduction of chip-tool tool contact area it leads to improved the cutting performance as compared to NT cutting tool.

Development of Protruded Textured HSS Cutting Tool and Study of Its Impact on Cutting Performance during Dry Turning of Al 6063 Alloy