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Low-cost Ni-Co alloy coating was performed by electroplating technique to improve the high-temperature corrosion resistance of stainless steel interconnects in solid oxide fuel cells (SOFCs). The effect of plating on the surface morphology, microstructure and composition of Ni-Co alloys was investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD) and atomic force microscopy (AFM). The Ni-Co coatings were fabricated at thickness of around two microns and compared at different Ni-Co molar ratios. Corrosion performance of Ni-Co coating was evaluated in a muffle furnace under ambient atmosphere at 800℃ for 110 h. Co 2 NiO 4  spinel oxides and Cr 2 O 3  were found on the Ni-Co coated samples after the oxidation test. Results indicated that steel substrate corrosion protection improved with a low parabolic rate constant of 20 times after Ni-Co alloy electrodeposition coating. A smooth coating layer containing Co 2 NiO 4  oxide with fewer defects promoted high oxidation resistance of the steel samples.

Fabrication of Ni-Co film for enhancing the high-temperature corrosion resistance of interconnects in solid oxide fuel cells (SOFCs)