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Steel-making production is a dynamic process that has the characteristics of high temperature and heat, and a complex reaction mechanism that causes the mechanism model possibly to be unavailable and the system to be a black box. In this article, a dynamic operation optimization (DOO) problem is refined from the basic oxygen furnace (BOF) steel-making process, and the system model is formulated by a data analytics method. This prevents to solve the optimization problem with derivative-based optimization methods. To circumvent these difficulties, a surrogate-model-based derivative-free optimization algorithm is proposed for solving the DOO problem. In order to establish the surrogate model with the least number of function evaluations, a subset selection strategy is designed to find a sparse structure for the optimization problem, based on which a set of simple bases is determined to establish the surrogate model. Moreover, this also reduces the scale of the parameter optimization problem. Numerical experiments on actual production data verify the applicability and effectiveness of the proposed method.

A subset-selection-based derivative-free optimization algorithm for dynamic operation optimization in a steel-making process