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This paper presents an AlN-based piezoelectric micromachined ultrasonic transducer (PMUT) with a double-beam suspended structure. In order to obtain greater deflection displacement and output sound pressure compared to standard systems, a suspended structure is proposed, achieved by utilizing double-sided deep reactive ion etching of the silicon substrate. This structure is capable of greatly reducing the tensile stress caused by deflection on the membrane edge, thereby improving the piezoelectric micromachined ultrasound transducer performance. Simulations are performed using the finite element method and COMSOL software, with results demonstrating that the suspension structure exhibits a lower resonant frequency and a larger membrane deflection displacement than other methods, implying higher penetration and acoustic energy levels. Thus, the sound pressure is improved by changing the PMUT structure. Moreover, a PMUT with a double-beam is fabricated, and the impedance diagram is determined with an impedance analyzer. The resonant frequency of the transducer was 31.88 kHz, while the sound wave received by the standard lead zirconate titanate (PZT) ultrasonic transducer was converted to a voltage of 277.5 mV. In comparison, the proposed PMUT demonstrates an improved acoustic emission performance. In addition, the electromechanical coupling coefficient of the suspended PMUT is observed to be approximately 3.08%, which is significantly better than that of a fully clamped PMUT. This demonstrates the strong electromechanical conversion performance of the proposed PMUT. Results from the transmission and reception air experiments prove that the proposed double-beam PMUT can potentially be used for ranging and wireless energy transmission applications.

An alN-based piezoelectric micromachined ultrasonic transducer with a double-beam suspended structure