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Optimisation-based predictive models are widely-used to explore the lifting strategies. Existing models incorporated empirical subject-specific posture constraints to improve the prediction accuracy. However, over-reliance on these constraints limits the application of predictive models. This paper proposed a multi-phase optimisation method (MPOM) for two-dimensional sagittally symmetric semi-squat lifting prediction, which decomposes the complete lifting task into three phases—the initial posture, the final posture, and the dynamic lifting phase. The first two phases are predicted with force- and stability-related strategies, and the last phase is predicted with a smoothing-related objective. Box-lifting motions of different box initial heights were collected for validation. The results show that MPOM has better or similar accuracy than the traditional single-phase optimisation (SPOM) of minimum muscular utilisation ratio, and MPOM reduces the reliance on experimental data. MPOM offers the opportunity to improve accuracy at the expense of efforts to determine appropriate weightings in the posture prediction phases. Practitioner summary:  Lifting optimisation models are useful to predict and explore the human motion strategies. Existing models rely on empirical subject-specific posture constraints, which limit their applications. A multi-phase model for lifting motion prediction was constructed. This model could accurately predict 2D lifting motions with less reliance on these constraints.

Multi-phase optimisation model predicts manual lifting motions with less reliance on experiment-based posture data