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The present paper aims at predicting plastic instabilities under complex loading histories using an advanced sheet metal forming limit model. The onset of localized necking is computed using the Marciniak-Kuczinsky (MK) analysis [1] with a physically-based hardening model and the phenomenological anisotropic yield criterion Yld2000-2d [2]. The hardening model accounts for anisotropic work-hardening induced by the microstructural evolution at large strains, which was proposed by Teodosiu and Hu [3]. Simulations are carried out for linear and complex strain paths. Experimentally, two deep-drawing quality sheet metals are selected: a bake-hardening steel (BH) and a DC06 steel sheet. The validity of the model is assessed by comparing the predicted and experimental forming limits. The remarkable accuracy of the developed software to predict the forming limits under linear and non-linear strain path is obviously due to the performance of the advanced constitutive equations to describe with great detail the material behavior. The effect of strain-induced anisotropy on formability evolution under strain path changes, as predicted by the microstructural hardening model, is particularly well captured by the model.

Plastic Instability in Complex Strain Paths Predicted by Advanced Constitutive Equations