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To challenge the significant reduction of manufacturing cost of Ti thin sheet or foil in the future, manufacturing of Ti foil by electrodeposition route was studied with emphasizing on factors affecting quality of the foil and separability from Mo cathode. Current density was one of the strong factors affecting soundness of deposited Ti foil and its separability from the cathode. Electrolyte bath temperature also affected soundness and separability of deposited Ti foil. Separability was closely related to interdiffusion distance of Ti and Mo, that is, shorter diffusion distance, which was brought by low temperature and low current density, led to good separability as well as good surface quality. By reflecting above knowledge, post card size Ti foil of around 0.1 mm in thickness was successfully obtained. It had good quality and could be separated from the cathode by hand. O and Fe contents were drastically decreased by this process.

Manufacturing of High Quality Titanium Thin Foil by Electrodeposition Route