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Metallic Nanoimprinting is a new approach to form robust surface structures on metals at various length scales. The shape and size of the formed structures not only depends on the dimensions of the Nanoimprinting die but also the mechanical behaviour of the imprinted material and its microstructure. To characterise the Nanoimprinting process, a multi length-scale-approach was used by varying the cavities (widths between 20 nm and 2.76 µm) as well as the microstructure of the alloy. CuZn30 was used in different cold-worked and heat-treated conditions, with grain sizes from 100 nm up to 277 µm, thus, covering a wide range of hardening behaviours and grain size to cavity width ratios. Experimental results show that the work hardening behaviour as well as the subgrain or grain size have a major influence on the forming characteristics during Nanoimprinting and a nearly ideal plastic behaviour (no work hardening) leads to the largest extrusion heights. For materials with a pronounced work hardening, low extrusion heights were measured for all cavity widths. This work demonstrates the potential of a simple imprinting process to generate surface features on metallic materials with a width <300 nm and an aspect ratio >1.

A Multiple Length-Scales Nanoimprinting Approach on Nanocrystalline and Strongly Deformed CuZn30 Alloys