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An investigation was carried out to assess the effect of the P content on the microstructure and mechanical properties of ZCuPb20Sn5 alloy. Alloys of various compositions, (0.05, 0.1, 0.2, 0.3, 0.5% wt.% P) were melted in a melting furnace under 1200 °C and cast into metal mould, the hardness, strength and elongation of alloy castings which adding P or not in melting process were tested and the casting mircostructure was analyzed. The results show that the second phase appeared and gradually increased in amount with the content of P elements increased. Also, the microstructure of ZCuPb20Sn5 alloy was refined, and the average size of lead inclusions was reduced and formed a dispersed network of eutectoid inclusions.The addition of P had a beneficial effect on the microstructure and properties of ZCuPb20Sn5 alloy. The hardness and tensile strength of ZCuPb20Sn5 alloy increased, but the elongation increased at first, then decreased, when the P content increased. When the P content was less than 0.1 wt.%, the functions of phosphorous copper mainly was used as a deoxidizing initial gas, but when exceeded 0.1 wt.%, a second phase reinforcing particle formed with copper or nickel together, which improved the mechanical properties of the alloy. However, the elongation was lowered due to the brittle phosphide phase.

Microstructure analysis and mechanical properties of phosphorus-reinforced ZCuPb20Sn5 alloy