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Thin, binder-less zeolite NaX laminates, with thicknesses ranging between 310 to 750 μm and widths exceeding 50 mm and biaxial tensile strength in excess of 3 MPa, were produced by pulsed current processing. The NaX laminates displayed a high CO 2  adsorption capacity and high binary CO 2 -over-N 2  and CO 2 -over-CH 4  selectivity, suitable for CO 2  capture from flue gas and upgrading of raw biogas. The thin laminates displayed a rapid CO 2  uptake; NaX laminates with a thickness of 310 μm were saturated to 40% of their CO 2  capacity within 24 seconds. The structured laminates of 310 μm thickness and 50 mm thickness would offer low pressure drop and efficient carbon capture performance in a laminate-based swing adsorption technology.

Thin zeolite laminates for rapid and energy-efficient carbon capture