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Intermetallic precipitates are widely used to tailor mechanical properties of structural alloys but are often destabilized during plastic deformation. Using atomistic simulations, we elucidate structural instability mechanisms of intermetallic precipitates associated with dislocation motion in a model system of Al2Cu. Interaction of non-coplanar <001> dislocation dipoles during plastic deformation results in anomalous reactions—the creation of vacancies accompanied with climb and collective glide of <001> dislocation associated with the dislocation core change and atomic shuffle—accounting for structural instability in intermetallic Al2Cu. This process is profound with decreasing separation of non-coplanar dislocations and increasing temperature and is likely to be operative in other non-cubic intermetallic compounds as well.Intermetallics: dislocation climb promotes precipitate dissolutionInstead of gliding, dislocations in intermetallic precipitates interact to climb, leaving defects behind. Qing Zhou and colleagues at Xi’an Jiaotong University in China and their collaborators in the United States of America used molecular dynamics simulations to investigate the interactions of dislocations in intermetallic precipitates in aluminium-copper during deformation. They showed that instead of traditional glide, dislocations that do not lie on the same plane can interact by climbing then gliding along a new atomic plane without cancelling each other out, leaving vacancies behind. This defect creation happened faster at higher temperatures, creating extended dislocation cores and vacancy clusters that could facilitate precipitate dissolution. Research into intermetallic stability during deformation may thus help us avoid failure of alloys strengthened with precipitates.

Dislocations interaction induced structural instability in intermetallic Al2Cu