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A two-dimensional finite element analysis was adopted to predict temperature distribution and roll separation force during twin roll casting of A7075 aluminum alloy strip. The influence of various parameters such as roll speed, initial temperature of the melt and heat transfer coefficient on temperature distribution and roll separation force was investigated in detail. The results were useful to comprehensively understand the casting process and to effectively reduce the experimental trial-and-error procedures of twin roll casting process

Effect of Casting Parameters on Roll Separation Force during Twin Roll Casting