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This paper presents a density-based topology optimization approach to design compact wideband coaxial-to-waveguide transitions. The underlying optimization problem shows a strong self penalization towards binary solutions, which entails mesh-dependent designs that generally exhibit poor performance. To address the self penalization issue, we develop a filtering approach that consists of two phases. The first phase aims to relax the self penalization by using a sequence of linear filters. The second phase relies on nonlinear filters and aims to obtain binary solutions and to impose minimum-size control on the final design. We present results for optimizing compact transitions between a 50-Ohm coaxial cable and a standard WR90 waveguide operating in the X-band (8–12 GHz).

Topology optimization of compact wideband coaxial-to-waveguide transitions with minimum-size control