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Micro end-milling method is a universal micro manufacturing method, which canbe used to fabricating complex 3D structures and parts with many materials. Butcompared with their micrometer order size, their surface roughness quality isnot satisfied. In this paper, the different metal phase grains influences areresearched, and the micro end-milling process is described while the materialis anisotropic. In this paper, the physical characteristics of differentgrains, especially friction coefficient and elastic module, are very criticalto determine the chip formation process and surface generation. The chip isoften discontinues because of the grain boundary effect. Through the microend-milling experiment, the bottom surface results correlate very well with thetheory analysis.

Surface Generation Analysis in Micro End-Milling Considering the Influences of Grain