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In foundry industry the shot blasting process plays a vital role for clean, strengthen or polish the metal, in foundries the handling of shot blasting machines having most hazards related to health, safety & Environment are involved. It may cause eye, skin and respiratory tract irritation to health. Particularly in aluminium foundries the aluminium dust emission product is a white crystalline powder and it has the characteristics of forming explosive dust in the air mixtures. In this dust emission the acute effects are health hazards; particulates may cause irritation to the eyes, nose, throat and lungs. In case of inhalation by the operators and co-workers it may be irritating to the respiratory tract and cause respiratory disorder. In case of chronic effects it may leads to lung cancer and the risk of severe effects depends on duration and level of exposure.The route of entry is inhalation, skin and eye contact and the affected target organs are respiratory system, lungs. Skin & eyes. The unusual fire & explosion hazards are dust in high concentrations may form explosive mixtures with air. The hazardous combustion products are listed as irritating gases, vapors, fumes and oxides of carbon. This project is to reduce the risk level by implementing the assessment and improvement control measures in the shot blasting machines by effective qualitative analysis method.

HSE Assessment and Improvement in Shot Blasting Process