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The present study offers mathematical calculations of the roll-coating procedure lubricated with an upper-convected Maxwell fluid. An incompressible isothermal viscoelastic fluid was considered, with both the roll and the porous web having uniform velocities. By using the lubrication approximation theory, the desired equations of motion for the fluid applied to the porous web were modelled and analyzed. The suction rate on the web and the injection rate at the roll surface were proportionately anticipated. Results for the velocity profile and pressure gradient were received analytically. Fluid parameters of industrial significance (i.e., detachment point, pressure, sheet/roll separating force, power contribution, and coating thickness) were also calculated numerically. A substantial and monotonic increase was witnessed in these quantities with the increase of flow parameters.

Mathematical Analysis of the Coating Process over a Porous Web Lubricated with Upper-Convected Maxwell Fluid