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Protective structures subjected to intensive loads that may benefit from the use of multilayer composite structures with excellent hardness and impact resistance represent an emerging research field in recent times. In this study, low-velocity projectile impact tests were performed on Functionally-graded Preplaced Aggregate Fibrous Concrete (FPAFC) mixtures to evaluate their performance. The effects of projectile needle type, fibre type and hybridization in addition to the number of layers in the composites on projectile impact were investigated. The bioinspiration of the excellent impact strength of turtle shells was used to design an FPAFC comprising a higher amount of steel and polypropylene fibres at the outer layers. In parallel, one and two-layered concretes were also cast to assess the effectiveness of three-layered FPAFC. The tests were performed on disc specimens using non-deformable compound bevel, convex edge and hollow edge projectiles. The damage severity was quantified by the top damage area, bottom damage area and depth of penetration. In addition, a simple analytical model for predicting the composite mass expulsion was developed and implemented. Findings indicated that regardless of fiber type and distribution, the compound bevel projectile needle produced the lowest impact numbers for all single, double and triple-layer specimens compared to the convex edge and hollow edge projectiles. Repeated projectile impacts increased the penetration depth and damaged area at the top and bottom surfaces of all targets. Targets were more resistant to convex edge and hollow edge projectile penetration than the compound bevel. The experimental and analytical model results for mass expelled from the top surface are reasonably acceptable. This research gives an idea of developing advanced fibrous composite with superior impact resistance for the promising protective structures.

Effect of Needle Type, Number of Layers on FPAFC Composite against Low-Velocity Projectile Impact