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Numerical modeling and simulation of an electromagnetic crimping process will give us better insight how different phenomenon relate and affect the result of deformation significantly. This paper focuses on modeling and simulating of electromagnetic crimping of Al6016-T6 tube on a steel rod with single and double rectangular groove. In addition, predicting of velocity, effective plastic strain along joining zone and radial displacement of elements using current curve from the experimental investigation will be main goal. Effects of process parameters on electromagnetic crimping of Al tube are discussed in detail. FEM results are obtained from 3D simulations with the help of EM module in LS-DYNA TM in which finite element method (FEM) for a conductor and Boundary element method (BEM) for surrounding air is implemented.

Finite Element Modeling and Simulation of Electromagnetic Crimping of Al6016-T6 Tube with Steel Rod