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In the present study, the fiber-bending around the needle during the piercing process of the carbon fabric is investigated. In this regard, a mathematical model is established to investigate the bending elongation of the carbon fiber around the needle and the interaction between the carbon fiber and the needle tip. Then the mechanical behavior of the carbon fabric when moving down the tip of the steel needle is analyzed. Based on the performed analysis, a shape curve equation that satisfies the puncture needle tip is established. Furthermore, the influence of different needle tip shapes on the mechanical behavior of the carbon fiber is analyzed. The performance of the needle tip is subjected to different loads, including the puncture template, horizontal tension of the fiber to the needle tip, frictional resistance between the fiber and the needle tip, sliding force, and the bending moment. The performed analysis shows that when the shape of the needle tip assumes the form of curve 10, the downward force, horizontal tension, friction resistance, sliding force, and bending moment are minimized. Accordingly, curve 10 is proposed as the optimal shape for the needle tip. The present study is expected to provide theoretical guidance for selecting overall puncture process parameters.

Analysis of Mechanical Behavior of Different Needle Tip Shapes During Puncture of Carbon Fiber Fabric