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Friction welding method is one of the most simple, economical and highly productive method in joining dissimilar materials. It is widely used in the automotive, medical and aerospace industrial applications. The purpose of this present work was to assess the development of solid state juncture of dissimilar materials of H30 aluminum and BS970 mild steel. The joints were obtained by Friction Welding (FW) process, which combines the heat generated from fri ction between two surfaces. The results were analyzed by means of tensile, Rockwell hardness test and metallographic tests. Solid state welding processes are characterized by the absence of melting and the for mation of narrow heat affected zone (HAZ). The metallurgic al properties are usually excellent and most of the pr ocesses can be mechanized or automated to be used as high production rate processes. The FW proves to be a gr eat method for obtaining junctures between dissimilar materials which is not possible by fusion welding p rocess.

Weldability of Aluminum to Mild Steel Using Friction Welding Process