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This article presents the results of the genesis investigation of Niand Mo-based dispersed steam cracking catalyst produced via in-situ heavy oil emulsion decomposition. The structural characteristics of catalysts and their precursors have been studied by SAXS and TEM for the first time at all stages of production and operation: in reverse emulsions, dispersions and in the coke residues obtained after catalytic steam cracking process It is shown that the Ni-based precursor is converted to larger aggregates during transition from a dispersion in heavy oil to Ni9S8 10-40 nm particles in the coke residue. In the case of molybdenum this trend was not revealed, after steam cracking process two types of particles are formed: small layered MoS2 particles with a length of 10-15 nm and larger MoO2 20-30 nm particles.

Genesis Investigation of Niand Mo-Based Dispersed Catalysts of Steam Cracking of Heavy Oil