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Nanocrystalline materials are polycrystals made up of nanometer-sized grains separated by a network of interfaces – grain or phase boundaries – that generally make a positive contribution to the total energy of the system. Consequently, there exists a thermodynamic driving force for reducing the overall interface area, which renders such systems intrinsically unstable against coarsening. The latter process entails interface migration and the concomitant deterioration of any property enhancements effected by the ultrafine grain size. We describe a strategy for significantly reducing or even eliminating the driving force for grain growth in nanocrystalline materials via the deliberate segregation of solute atoms into the core region of boundaries. Applied to Pd – Zr solid solutions containing up to 20 at.% Zr, the strategy yields nanocrystalline specimens manifesting an unusually high thermal stability with respect to grain growth, extending to the vicinity of the melting point. Parallels are drawn between the migration of grain boundaries in segregation-stabilized systems and antiphase domain boundaries in ordered alloys.

Thermodynamic stabilization of nanocrystallinity