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The present study aims to explore the protection level that can be achieved by the German control banding (CB) tool Einfaches Massnahmenkonzept Gefahrstoffe, 'Easy-to-use workplace control scheme for hazardous substances'. The rationale of our integrated approach is based on the Bewertungsindex (BWI), which is the quotient of the exposure level and the occupational exposure limit (OEL), with BWI &lt;1 indicating compliance. The frequency distributions of the BWI were calculated in order to reflect statistically the variability of workplace conditions. The corresponding statistical values of the frequency distributions (percentiles etc.) are interpreted as an indicator of the level of protection that is achieved. The occupational exposure data sets used in the calculation of the BWI frequency distribution were mainly collected from Bundesanstalt für Arbeitsschutz und Arbeitsmedizin field studies. The data sets taken into account were selected according to the criteria 'hazard band, exposure potential, control approach'. Such a combination is called the 'control banding scenario' (CBS). Measurement data are only available for two CBS: in the case of the CBS 'hazard band A, EPL3, CS1' the only data that are available (n = 220) relate to propane-2-ol as used in the area of offset printing. Only 0.4 % of the BWI are above 1, this indicating a high level of compliance. In the case of the CBS 'Hazard band B, EPL2, CS1', exposure data are available from screen-printing firms (n = 50), optician workshops (n = 49), and from the area of furniture production (n = 13). The frequency distributions of the BWI reveal almost no instances of values being exceeded in the three branches. In a subsequent step, a Monte Carlo Simulation was employed to explore whether the BWI frequency distributions can be generalized using a probabilistic model. The frequency distributions of the exposure levels and the OELs were used as the input data for the model. The simulation results show that the model distribution, called Modellierter Bewertungsindex distribution, can reproduce the BWI distribution if the data basis is homogeneous (data from one branch) and less correlated. In case of a heterogeneous data set (pooled data from different branches), the simulation results can be interpreted as generic statements about the attainable protection level. It was found that CB does not (at least potentially) guarantee compliance in either case. On the other hand, the generic simulation showed that compliance was high for volatile liquids used in closed systems (CBS: 'hazard band C, EPL3, CS3') and for solids in the presence of local exhaust ventilation (CBS: 'hazard band B, EPS3, CS2').

How Safe is Control Banding? Integrated Evaluation by Comparing OELs with Measurement Data and Using Monte Carlo Simulation