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A study on dry sliding wear investigated four alloys: fully austenitized ADI (F-ADI), intercritically austenitized austempered ductile iron (I-ADI), hardened and tempered Boron steel (B-Steel), and hardened and tempered AISI 1045 steel (EN-Steel). Despite their similar hardness levels, these alloys differ in composition and microstructure. Testing was conducted using a Ball-On-Disc setup (ASTM G99-05) with a chrome steel ball, maintaining a constant sliding speed of 0.6 m/s and applying loads between 20 and 80 N. This study aimed to understand the influence of yield strength ( σ y), strain hardening coefficient ( n ), and microstructure on sliding wear under uniform hardness conditions. The findings indicated a strong connection between sliding wear resistance, strain hardening coefficient, toughness, and yield strength. Wear mechanisms varied slightly among materials; F-ADI and I-ADI exhibited deformed layers with increased hardness and oxide formation, while B-Steel and EN-Steel showed micro-cutting and micro-ploughing. F-ADI's high-carbon austenite film and I-ADI's proeutectoid ferrite contributed to improved wear performance. The hardness of the deformation layer on FADI and I-ADI's worn surfaces highlighted the benefits of strain hardening in dry sliding wear.

tribology - materials, surfaces and interfaces

Sliding wear behaviour of austempered ductile iron, boron steel and AISI 1045 steel of similar hardness: effect of microstructure, yield strength, and strain hardening