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In this paper, we study the scallop height when machining an STL file composed of large triangles with a flat end mill on a 5-axis machine. The tool can be placed flat on each triangular face using 5-axis tool positioning methods and machined without scallops. However, when moving across the edge between two triangles, the tool has to lift, which creates a scallop. In this paper, we perform simulations to compute this scallop height numerically as a flat end mill crosses the edge between two triangles.

Scallop Height of 5-axis Machining of Large Triangles with a Flat End Mill