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Turbulent flow in multi-function micro-plasma spray, as well as the trajectories and state-changing course of alumina particles in the plasma jet were simulated. The distribution of temperature and velocity of the plasma jet and in-flight alumina particles is discussed. Calculations show that particles are heated and accelerated sufficiently by the plasma flame due to a longer travel time than that of external injection system, therefore, possess higher temperature and velocity. Alumina particles temperature and velocity increase rapidly along the jet axis at the initial stage, but then decrease gradually. The velocity and surface temperature of in-flight alumina particles are measured by Spray Watch-2i system. The velocity and surface temperature of alumina particles measured agree well with the simulation results, confirming that the simulation model is suitable for the prediction of the turbulent flow and the particle characteristics, which also reveals the superiority of the plasma spray gun in this multi-function micro-plasma spraying system

Numerical Simulation and Experimental Investigation of Multi-function Micro-plasma Jet and Alumina Particle Behaviour