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Plastic deformation causes very small changes in the thermoelastic response of  metallic materials; this variation of the thermoelastic constant has the  potential to form the basis of a new non-destructive, non-contact, full-field  technique for residual stress assessment that is quicker and cheaper than  existing methods. The effect of plastic strain on the thermoelastic constant is  presented as a potential basis for a calibration methodology that reveals areas  of a component that have experienced plastic strain. Establishing this basis  provides the initial step in identifying a new approach to residual stress  analysis using the thermoelastic response. An evaluation of initial calibration  results is presented and the feasibility of applying the methodology to actual  components is assessed. As the response to plastic strain is likely to be small  it is necessary to identify the effects of the paint coating; experimental work  is presented that highlights the importance of repeatable coating  approaches

Thermoelastic investigation of residual stress: plastic deformation and the change in thermoelastic constant